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Uptime when it matters most

June 17, 2024

Flexco’s FXC steel cord belt fastening system is keeping conveyor systems up and running across Australia.


Steel cord conveyor belts are put to use in only the heaviest of applications, such as high-tension applications like moving hard rock and heavy metal.


But the sturdy nature of such equipment poses logistical challenges when it comes to maintenance. In the event of belt damage or pulling a new belt onto the conveyor system, few timely options have traditionally existed for splicing steel cord belts.


Until now.


Flexco’s FXC steel cord belt fastening system can be installed immediately to get a conveyor system up and running as quickly as possible.


Mine sites would ordinarily have to wait for a vulcanised splice on the conveyor belt, which can delay operations for days. With the FXC steel cord belt fastening system, however, the belt can be temporarily spliced in just hours until a vulcanised splice can be installed.


“The FXC system is a first-of its-kind mechanical belt fastener for steel cord belts,” Flexco product manager – HD mechanical belt fasteners Franklin Moore told Australian Mining.


“Nothing like this exists on the market right now and we are incredibly excited to share our patented design with the world.”


Flexco’s testing has demonstrated that four workers are able to splice a 72-inch-wide steel cord belt in just 4–6 hours.


“The stress of waiting to get a belt back in operation is one thing, but we also know how detrimental this downtime is to the site’s bottom line,” Moore said.


“While this is a temporary splice, it bridges the gap until a permanent vulcanised splice can be installed.


“The FXC can be kept on hand as an insurance policy so when faced with unplanned downtime, customers can respond immediately.”


The FXC fastening system also enables quick and efficient belt pulling.


“Another option available with the FXC is that it enables sites to attach a new steel cord belt onto an existing one in order to string the new belt onto the system,” Moore said.


“Teams can prep the new belt end prior to shut down for minimal downtime when changing a belt, and a safety factor is calculated to give sites confidence when pulling the new belt on.”


Testing in this area has shown four workers can prep a 72-inch-wide belt for stringing onto a conveyor in three hours.


That means the FXC fastening system can manage the biggest challenges associated with steel cord conveyor belts.


“The FXC empowers customers to reduce the amount of downtime associated with steel cord belts, which are often incredibly important to a site’s production,” Moore said.


“Scheduling, transportation time, belt prep, installation and curing time of a typical vulcanised repair or replacements can take days, if not weeks.


“This downtime and lost production are extremely expensive, so we are giving these teams a new method for getting back up and running in just a few hours.”


Flexco also understands that steel cord belts come in all shapes, sizes and construction.


That’s why the company collects belt specifications from customers in order to create and deliver a customised FXC fastening system to suit a site’s specific needs.


Made from high-quality components, the FXC fastening system has been expertly designed and rigorously tested in different mining environments around the world.


“Flexco has been the trusted expert in mechanical fasteners for over 115 years, so it’s exciting to improve our customers’ efficiency in a whole new belting market,” Moore said.


“Leading the way with a mechanical fastener for steel cord belts has been exciting for the whole Flexco team, but the benefits it offers our customers is the most special aspect.


“The FXC has been welcomed into a variety of different industries around the world and the reception has been astounding.



“Flexco is proud to offer something that gives sites control over expensive and extended downtime.”



Source: https://www.australianmining.com.au/uptime-when-it-matters-most/

July 8, 2024
Dendra has evolved its aerial seeding technology to the point that it can cover up to 44 hectares per day – a 10-fold increase in just a decade. The Australian mining industry is beginning to understand the gravity of the environmental, social and governance (ESG) movement and what it means for a company’s bottom line. Regulators, investors and other stakeholders are increasingly taking ESG into account when making decisions that affect a mine’s financing and development. Dendra is enabling ESG compliance in the local resources sector by empowering miners and contractors to implement better ecosystem-restoration practices, leading to improved land treatment and relationships with Traditional Owners. As an important component of ecosystem restoration, aerial seeding sees drone fleets disperse various seed types and combinations onto disused mining areas, providing the foundation for ecosystem restoration, reducing erosion hazards, and suppressing the growth of invasive plant species. Aerial seeding usurps traditional ‘boots-on-the-ground’ methods, with drones able to seed larger and harder-to-access areas faster. In fact, Dendra is able to seed up to 44 hectares per day through its current aerial seeding processes – a 10-fold scale increase from a decade ago. Dendra has not only been able to expand the scale of its offerings but also improve the quality of its technology to handle a wider range of seed types. “In Australia, seed types range from grains to grass and everything in between,” Dendra engineering group manager Ashwin Chandrasekaran told Australian Mining. “This is where Dendra comes in – we’ve pioneered new technology that can help spread far more fibrous and difficult seed types. And we do this with a focus on operational safety and efficiency.” Dendra Australia engineering manager Alec Lewandowski said Dendra’s technology is ever evolving. “We are always adapting our system to new seed types,” he told Australian Mining. “When we receive a seed that’s outside of our capability, we perform some R&D (research and development) and get the system working again to a good level. “This is a testament to how our company works; no matter the customer request, we push to make it work.” Dendra sees new capabilities entering the drone technology sector all the time. It’s one thing to adopt a new technology, but it’s another thing to adapt it. “Every year new aircraft enters the market that has more agility or carries heavier weights,” Chandrasekaran said. “Dendra builds a system that can adapt to these aircraft. Just because an aircraft can carry ‘X’ amount of weight doesn’t mean it is better, because you still need to be able to accurately disperse a certain amount of seed per hectare.” The continued expansion of Dendra’s aerial seeding solution reflects both the growth of drone technology over the years and the company’s ability to evolve with that growth and tailor its solutions to current environmental needs. Chandrasekaran said when a mining customer in Western Australia requested its mining operation be seeded by “one of Australia’s most difficult seed types”, Dendra went to work. “The first time we saw the seed, we instantly knew it was going to be a difficult seed to work with; the seed could be compared to a bale of hay,” he said. “But we quickly made some modifications to our system and patented a new technology that focuses on how different seed types can efficiently pass through our system. “We’ve been able to improve our technology little by little, making it more and more efficient, and we’re now at the stage where we’re doing an extensive project. “We started aerial seeding about five hectares for this client. This year we’ll be doing 500 hectares.” Dendra has achieved greater scale and scope with its aerial seeding solution. The company is also changing the way undulating and difficult-to-access terrains can be rehabilitated. “Much of the mining environment is very treacherous terrain – it’s rarely flat,” Chandrasekaran said. “While traditional methods often involve trucks, tractors or teams of people on ground manually completing seeding tasks, this is not possible or safe in many mining landscapes. “This is where our aerial solution comes into effect. There is no terrain we cannot seed, which means we can easily scale because we only need to add more aircraft to increase the size of the area we’re trying to spread. “And even if the terrain is accessible, if you consider the cost per hectare, buying another drone is a lot more economical than buying another tractor to seed the same area.” Dendra makes seeding simple, with the mobility of its unmanned aerial vehicles (UAVs) meaning solutions can be quickly mobilised to a mine site. “Some of the mine sites we work with are so remote that it isn’t always practical to get machinery on-site in a short space of time,” Chandrasekaran said. “But we’re able to quickly deploy our UAVs, go out and complete hundreds of hectares of seeding over a couple of weeks. “We’re efficient, we’re safe, and we’re fully capable of being able to deliver seeding solutions at scale in a short period of time, which saves mining companies a lot of time and money.” While Dendra has already achieved so much with its aerial seeding solution, there is so much more potential for this technology to grow and evolve. Lewandowski said the company is always pushing to achieve greater volume. “The more volume an aircraft can hold, the more seeds you can hold in one flight,” he said. “This means less fly backs, less filling up of the aircraft, which means more spread and more hectares covered per day.” Dendra has a passion for technology and a passion for the environment, two critical linchpins in determining the mining sector’s ESG future.  And as Dendra establishes a stronger presence in the Australian mining sector, the company will continue to drive greater innovation and unearth safer, more efficient and more cost-effective ecosystem restoration practices. Source: https://www.australianmining.com.au/inspired-tech-and-faster-rehabilitation/
July 4, 2024
The MagneW PLUS+ electromagnetic flowmeters from Azbil Corporation are designed to measure every sort of liquid, including water, chemicals, slurries, and corrosive liquids. The standard model has a mirror-smooth PFA (perfluoroalkoxy) liner for excellent adhesion resistance that enables outstanding durability even in long-term use. It is available in an integrated type and a remote type and can be used in a wide range of settings, including explosion-proof and outdoor environments. The Azbil magnetic flowmeters offer the following features: Improved performance and greater stability Suppression of flow noise is 3.5 times that of the conventional model for excellent stability in the presence of noise. Achieves more reliable measurement in individual applications through features such as an excitation frequency change function, an optional auto spike cutoff setting, travel averaging, and manual zero adjustment. Improved factory data memory function to facilitate checking after shipment In addition to the serial number and production date on the product tag plate at shipment, the human machine interface enables checking in maintenance mode. Statuses that may be difficult to read on the product tag plate are backed up as electronic data. High-speed batch function for batch applications A high-speed response function with a damping time constant of 0.1 second can be selected as an option. This enables compatibility with high-speed batch applications, allowing use with a pulse frequency of up to 3000 hertz. Compatible with HART and CommPad communicators as a standard feature Communication with CommPad is supported as in previous models. Communication superimposed on the analogue signal can be used by selecting the HART communicator function.  For further information, contact AMS Instrumentation & Calibration , Azbil’s Australian distributor. Source: https://www.australianmining.com.au/introducing-azbils-new-electromagnetic-flowmeters/
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