Beyond positioning: Technology innovation in mining

March 8, 2024

With an increasing focus on sustainable, efficient and safe work methods, the Australian mining sector is embracing more technology than ever before.


Automation and positioning technology supplier Aptella supports the mining industry with an array of solutions such as high-precision machine guidance, fleet management, wireless monitoring, survey drones, and intelligent safety systems.


Having recently rebranded from Position Partners to Aptella, executive marketing manager Gina Velde said the new name is designed to better reflect the variety of solutions and services the business offers.


“Our customers’ requirements have expanded beyond positioning into automation, robotics, safety and monitoring,” Velde told Australian Mining.


Recent years have seen rapid advances in cloud computing, data processing and internet coverage, enabling technology innovation across a range of industries.


“These benefit heavy industries such as mining in the ability to capture real-time information to prevent incidents, improve safety behaviours and monitor mine site infrastructure and terrain for any out-of-tolerance movement that could signal a potential problem,” Velde said.


Internet coverage remains challenging in mine sites due to their remote locations and the topography of an open-cut mine. Aptella supports customers with Rajant kinetic mesh network solutions that enable all machines and assets to work seamlessly on secure, fast networks that are customised to meet the requirements of each site.


With connectivity for all on-site machines, Aptella provides fleet management solutions to optimise production cycles and enable managers to make informed decisions to help meet or exceed targets.


In addition to fleet management, high-precision machine guidance systems for excavators, dozers and drills help to cut rework and make machines more efficient.


The Carlson system distributed by Aptella uses GPS to guide operators to the design, with the ability to see their distance to grade as they work. Used in dozer push applications, drill-and-blast projects and mine site excavation work, the Carlson system keeps managers informed with near-real-time reporting on machine progress relative to design.


“High-precision machine guidance has numerous tangible benefits, from reducing rework, machine wear and fuel usage to increasing safety by lowering operator fatigue and eliminating the need for surveyors to check grade,” Aptella mining business executive manager Andrew Granger said.


Autonomous trucks are helping to increase safety by reducing human interaction with heavy machinery.


“Operator fatigue, speeding and other factors are removed when you introduce autonomy,” Granger said.


Aptella has partnered with SafeAI and is currently working on a project with MACA to deploy 100 autonomous trucks in the coming years.


The mining sector was one of the first to adopt automation and, according to Velde, demand is now growing in other sectors like civil construction and the motor industry.


“With more customers from diverse industries coming to us to discuss their autonomy needs, it was another factor in our journey to rebrand as Aptella, because our expertise has needed to adapt beyond positioning systems,” she said.   


Survey drones are another example of technology used to increase safety and efficiency by removing the need for surveyors to measure on foot. Drones can instead map large areas and control the aircraft safely away from other mine operations.


Last year saw Quantum Systems release its Trinity Pro powered lift fixed-wing solution. Popular in mining for its safe vertical take-off and landing, as well as long flight times for large sites, Aptella has successfully deployed Quantum Systems aircraft to the sector for a number of years.


“Our team was the first in Australia to introduce drones for surveying applications back in 2009,” Granger said. “It’s one of many examples of how we are always working with customers and technology innovators to source and deploy cutting-edge innovation.”


Proximity and collision-awareness technology has particular relevance to mining, where there is unfortunately still a high number of accidents involving heavy machinery and light vehicles.


Automation and increased controls for interaction between people and plant may help in production areas; however, in processing and logistics operations there is still risk due to the use of forklifts and other machines alongside workers on foot.


Advances in the technology have eliminated the need for wearable tags and instead incorporate vision-based artificial intelligence (AI) to automatically identify and alert operators to people.


Blindsight is a unique solution, distributed and supported throughout Australia and New Zealand by Aptella, that has the built-in smarts to identify people and other objects even in challenging, dynamic environments.


This solution can be fitted to all makes and models of machinery, with a combination of two or more sensors, external voice alarm and a small in-cab alert that gives the operator audible and visual alerts when a person or traffic cone is detected.


Beyond on-site alerts to operators, one of the more powerful benefits of Blindsight is its reporting capability. With near-real-time data being fed into its web-based dashboard platform, Blindsight gives managers insight into on-site safety behaviours.


The system automatically records video footage from the machine’s on-board cameras when the alert is triggered, giving managers eyes on the site to be able to analyse the situation and make informed decisions to improve safety behaviours.


“Unfortunately, despite staff training and safety policies, spotters and other human-based approaches, people still make errors of judgement and put themselves at risk,” Granger said.


“Blindsight helps managers identify their own blind spots when it comes to safety, so they can proactively manage it for better outcomes.”


Another vital element of on-site safety is ensuring the stability and viability of the mine infrastructure and terrain, including pit walls, tailings dams, and mine site infrastructure.


According to Andrew Jones, who manages Aptella’s deformation monitoring portfolio, modern computing technology, coupled with solar energy, can enable continuous monitoring of any underground or open-pit mine site at any scale.


“Traditionally, monitoring technology has relied on optical measuring systems, which are challenging to install and maintain, not to mention expensive at scale,” he said. “Thanks to wireless communication and our ability to use solar energy, we can now monitor virtually any mine site of any size around the clock for many years with little maintenance.”


Alerts can be configured to suit the tolerances and reporting requirements of the site, with tiered escalation of notifications to different stakeholders.


“Because Senceive (wireless condition monitoring) works continuously for many years, it reduces the need for engineers and surveyors to perform manual checks or conduct regular maintenance, and the fewer personnel on site the less risk there is,” Jones said.


With an ongoing skills shortages and the need to mine the earth as responsibly and sustainably as possible, technology offers many advantages to improve short- and long-term outcomes.


“The technology landscape is always shifting and the use of AI, robotics and automation is still in their early stages,” Granger said. “Aptella is ready to start or continue the journey to find and deploy solutions that are best of breed.”




Source: https://www.australianmining.com.au/beyond-positioning-technology-innovation-in-mining/

July 8, 2024
Dendra has evolved its aerial seeding technology to the point that it can cover up to 44 hectares per day – a 10-fold increase in just a decade. The Australian mining industry is beginning to understand the gravity of the environmental, social and governance (ESG) movement and what it means for a company’s bottom line. Regulators, investors and other stakeholders are increasingly taking ESG into account when making decisions that affect a mine’s financing and development. Dendra is enabling ESG compliance in the local resources sector by empowering miners and contractors to implement better ecosystem-restoration practices, leading to improved land treatment and relationships with Traditional Owners. As an important component of ecosystem restoration, aerial seeding sees drone fleets disperse various seed types and combinations onto disused mining areas, providing the foundation for ecosystem restoration, reducing erosion hazards, and suppressing the growth of invasive plant species. Aerial seeding usurps traditional ‘boots-on-the-ground’ methods, with drones able to seed larger and harder-to-access areas faster. In fact, Dendra is able to seed up to 44 hectares per day through its current aerial seeding processes – a 10-fold scale increase from a decade ago. Dendra has not only been able to expand the scale of its offerings but also improve the quality of its technology to handle a wider range of seed types. “In Australia, seed types range from grains to grass and everything in between,” Dendra engineering group manager Ashwin Chandrasekaran told Australian Mining. “This is where Dendra comes in – we’ve pioneered new technology that can help spread far more fibrous and difficult seed types. And we do this with a focus on operational safety and efficiency.” Dendra Australia engineering manager Alec Lewandowski said Dendra’s technology is ever evolving. “We are always adapting our system to new seed types,” he told Australian Mining. “When we receive a seed that’s outside of our capability, we perform some R&D (research and development) and get the system working again to a good level. “This is a testament to how our company works; no matter the customer request, we push to make it work.” Dendra sees new capabilities entering the drone technology sector all the time. It’s one thing to adopt a new technology, but it’s another thing to adapt it. “Every year new aircraft enters the market that has more agility or carries heavier weights,” Chandrasekaran said. “Dendra builds a system that can adapt to these aircraft. Just because an aircraft can carry ‘X’ amount of weight doesn’t mean it is better, because you still need to be able to accurately disperse a certain amount of seed per hectare.” The continued expansion of Dendra’s aerial seeding solution reflects both the growth of drone technology over the years and the company’s ability to evolve with that growth and tailor its solutions to current environmental needs. Chandrasekaran said when a mining customer in Western Australia requested its mining operation be seeded by “one of Australia’s most difficult seed types”, Dendra went to work. “The first time we saw the seed, we instantly knew it was going to be a difficult seed to work with; the seed could be compared to a bale of hay,” he said. “But we quickly made some modifications to our system and patented a new technology that focuses on how different seed types can efficiently pass through our system. “We’ve been able to improve our technology little by little, making it more and more efficient, and we’re now at the stage where we’re doing an extensive project. “We started aerial seeding about five hectares for this client. This year we’ll be doing 500 hectares.” Dendra has achieved greater scale and scope with its aerial seeding solution. The company is also changing the way undulating and difficult-to-access terrains can be rehabilitated. “Much of the mining environment is very treacherous terrain – it’s rarely flat,” Chandrasekaran said. “While traditional methods often involve trucks, tractors or teams of people on ground manually completing seeding tasks, this is not possible or safe in many mining landscapes. “This is where our aerial solution comes into effect. There is no terrain we cannot seed, which means we can easily scale because we only need to add more aircraft to increase the size of the area we’re trying to spread. “And even if the terrain is accessible, if you consider the cost per hectare, buying another drone is a lot more economical than buying another tractor to seed the same area.” Dendra makes seeding simple, with the mobility of its unmanned aerial vehicles (UAVs) meaning solutions can be quickly mobilised to a mine site. “Some of the mine sites we work with are so remote that it isn’t always practical to get machinery on-site in a short space of time,” Chandrasekaran said. “But we’re able to quickly deploy our UAVs, go out and complete hundreds of hectares of seeding over a couple of weeks. “We’re efficient, we’re safe, and we’re fully capable of being able to deliver seeding solutions at scale in a short period of time, which saves mining companies a lot of time and money.” While Dendra has already achieved so much with its aerial seeding solution, there is so much more potential for this technology to grow and evolve. Lewandowski said the company is always pushing to achieve greater volume. “The more volume an aircraft can hold, the more seeds you can hold in one flight,” he said. “This means less fly backs, less filling up of the aircraft, which means more spread and more hectares covered per day.” Dendra has a passion for technology and a passion for the environment, two critical linchpins in determining the mining sector’s ESG future.  And as Dendra establishes a stronger presence in the Australian mining sector, the company will continue to drive greater innovation and unearth safer, more efficient and more cost-effective ecosystem restoration practices. Source: https://www.australianmining.com.au/inspired-tech-and-faster-rehabilitation/
July 4, 2024
The MagneW PLUS+ electromagnetic flowmeters from Azbil Corporation are designed to measure every sort of liquid, including water, chemicals, slurries, and corrosive liquids. The standard model has a mirror-smooth PFA (perfluoroalkoxy) liner for excellent adhesion resistance that enables outstanding durability even in long-term use. It is available in an integrated type and a remote type and can be used in a wide range of settings, including explosion-proof and outdoor environments. The Azbil magnetic flowmeters offer the following features: Improved performance and greater stability Suppression of flow noise is 3.5 times that of the conventional model for excellent stability in the presence of noise. Achieves more reliable measurement in individual applications through features such as an excitation frequency change function, an optional auto spike cutoff setting, travel averaging, and manual zero adjustment. Improved factory data memory function to facilitate checking after shipment In addition to the serial number and production date on the product tag plate at shipment, the human machine interface enables checking in maintenance mode. Statuses that may be difficult to read on the product tag plate are backed up as electronic data. High-speed batch function for batch applications A high-speed response function with a damping time constant of 0.1 second can be selected as an option. This enables compatibility with high-speed batch applications, allowing use with a pulse frequency of up to 3000 hertz. Compatible with HART and CommPad communicators as a standard feature Communication with CommPad is supported as in previous models. Communication superimposed on the analogue signal can be used by selecting the HART communicator function.  For further information, contact AMS Instrumentation & Calibration , Azbil’s Australian distributor. Source: https://www.australianmining.com.au/introducing-azbils-new-electromagnetic-flowmeters/